Mobile Welding & Metal Fabrication Projects

Past & Current Jobs

RV Airbag Suspension Mounts

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An RV airbag suspension system required reinforcement after the existing suspension was found to be improperly aligned and was making minimal contact with the frame. The setup lacked structural support, which could lead to premature wear, reduced performance, and potential failure under load.

The mounting point was customized uniquely for this RV and reinforced to correct the alignment and ensure proper spacing from the frame. Structural steel was added and welded into position to create a solid, load-bearing connection capable of handling the demands of the suspension system. All adjustments were made to improve durability, functionality, and long-term reliability.

🔧 Project Highlights:
✅ Mount Correction: Adjusted the airbag mount to eliminate contact with the frame
✅ Structural Reinforcement: Added and welded steel to strengthen the mounting point
✅ Proper Clearance: Ensured correct spacing for safe suspension operation
✅ Load Support: Built to handle weight distribution and suspension stress
✅ Long-Term Reliability: Reinforced for durability and consistent performance

Garage Extension

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A structural beam installation was required to support a garage extension while maintaining proper load distribution for the roof and new garage door system. The project called for precise placement and reinforcement to ensure long-term stability and structural integrity.

The beam was positioned and secured using steel plates anchored into the surrounding walls to create a solid load-bearing foundation. Welded hooks were added along the top of the beam to ensure proper bonding and integration with the concrete that will encase it. All components were installed and reinforced to meet structural demands and ensure reliable performance.

🔧 Project Highlights:
Beam Installation: Structural steel beam installed to support garage extension and roof load
Wall Anchoring: Steel plates secured into surrounding walls for added strength and stability
Welded Reinforcement: Hooks welded along the beam to ensure proper integration with concrete
Load-Bearing Support: Designed to support both the roof structure and the new garage door system
✅ Long-Term Stability: Built for durability, safety, and structural integrity

Pontoon Boat Hole Repair

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A puncture in the pontoon boat hull required structural repair to restore strength and maintain watertight integrity. The damaged area was prepped by drilling relief holes near the puncture to prevent cracking and allow for a controlled weld.

Once prepped, TIG welding was used to rebuild the damaged section of the hull. After the initial repair was completed, a reinforcement plate was fitted over the area and welded in place. All welds were then ground smooth to create a flush finish and ensure long-term durability and proper sealing.

🔧 Project Highlights:
✅ Damage Preparation: Relief holes drilled around the puncture to control cracking and prep the repair area.
✅ TIG Welding Repair: Precision TIG welding is used to restore the damaged aluminum hull
✅ Patch Plate Reinforcement: Welded plate added for additional structural strength
✅ Surface Finishing: Welds ground smooth for a clean, flush, watertight finish
✅ Marine-Ready Repair: Completed to maintain hull integrity and reliability on the water

Trailer Wall Extensions

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Three custom steel wall extensions were fabricated off-site in Mesa, AZ, to expand the usable height and containment of this trailer. Once completed, the walls were transported to Buckeye, AZ and installed directly onto the trailer. Pre-fabrication allowed for a fast, clean install while maintaining strength, alignment, and long-term durability.

🔧 Project Highlights:
Off-Site Fabrication: All three wall sections were measured, cut, and welded at the shop in Mesa, AZ
Precision Fit-Up: Walls built to match the trailer dimensions for a clean, square install
Steel Wall Construction: Heavy-duty steel used to handle real-world use and loading demands
On-Site Installation: Delivered and mounted onto the trailer in Buckeye, AZ
Efficient Turnaround: Final installation completed in approximately one hour due to proper prep and planning

Emergency Door Panel Repair

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A severely damaged lower door corner was rebuilt using precision-cut 1/8” steel plates after years of wear left the metal thin, cracked, and unstable. This restoration returned structural integrity, eliminated flexing, and prepped the door for professional paint once completed.

🔧 Project Highlights:
Damaged Corner Removed: All weakened, rusted, and failing metal cut out cleanly
Surface Prep: Edges cleaned, squared, and prepped for a perfect plate fit-up
1/8” Steel Reinforcement Installed: Custom plates welded in to rebuild the bottom corner
Structural Strength Restored: Welds tied into solid factory metal for long-term durability
Paint-Ready Finish: Smoothed and prepped so the door can be professionally painted after our work was done

Yard Ramp Axle & Wheel Replacement

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A worn wheel assembly was rebuilt from the ground up after years of heavy use left the axle, sleeve, and wheels destroyed. This repair restored smooth operation, structural strength, and long-term reliability.

🔧 Project Highlights:
Worn Parts Removed: Damaged wheels, axle, and collapsed sleeve fully cut out
Clean Prep: Jacked the legs for ground clean for an accurate fit-up
New Sleeve Installed: Heavy-wall collar welded in to restore the round opening
Reinforced Welds: Fresh welds added for strength and durability
New Axle & Wheels: Brand-new hardware installed and aligned for smooth operation
Full Reassembly: Components refit and tested for proper function

Backyard Fence Fabrication & Installation

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A simple fencing project became a showcase of precision and craftsmanship. Built entirely from raw steel, this custom backyard fence was designed for strength, alignment, and clean visual lines. Proving that attention to detail turns a standard build into a lasting structure.

🔧 Project Highlights:
✅ Precision Fit: Every section cut, drilled, and aligned for seamless installation
✅ Solid Foundation: Posts set in concrete for long-term stability
✅ Welded Strength: Frames and interior panels are welded square and true
✅ Custom Details: Hand-fabricated locks designed for smooth, reliable operation
✅ On-Site Build: Fabricated and installed on location for accuracy and quick completion

Custom Storm Drain Cover

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A practical replacement storm drain cover evolved into a fully custom solution. Designed to handle daily wear while maintaining a safe and functional space, this project demonstrates how practical fabrication makes all the difference.

🔧 Project Highlights:
✅ Custom Fit: Measured and fabricated specifically for the storm drain opening
✅ Durable Steel: Cut, welded, and reinforced for long-term performance
✅ Functional Design: Built for practicality, with a clean, simple look
✅ Safe & Reliable: Prevents hazards while maintaining proper drainage
✅ On-Site Solution: Completed locally for quick turnaround and a precise fit

Dual-Purpose Shade Structure Turned Solar Power Platform​

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What started as a 20×10 ft shade structure built from recycled aluminium ladders is now pulling double duty, providing both shelter and sustainable energy. This custom-built setup adds functional solar capacity while repurposing overhead space for maximum value.

🔧 Project Highlights:
✅ Repurposed Frame: Welded using lightweight recycled aluminium ladders
✅ Solar-Ready Design: Fitted with four 400W high-efficiency solar panels
✅ Custom Mounting Rails: Precision-cut and elevated to improve airflow and output
✅ Off-Grid Power: Generates up to 1.2kW, enough to run a room independently
✅ Cost-Effective Build: Completed for under $800, including wire, panels, and hardware

Custom Work Truck Full Length Rack

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This heavy-duty full-length truck rack was custom-built for Hughes in Casa Grande, designed to handle rugged workloads while maximizing storage space. Crafted from welded steel tubing, this rack transforms a standard work truck into an organized, high-capacity hauler.

🔨 Build Highlights:
✅ Heavy-Duty Frame: Fabricated from structural steel tubing for extreme durability
✅ Full-Length Design: Maximizes cargo space from cab to tailgate
✅ Custom Welding: Precision-fit to the truck’s bed for seamless integration
✅ Reinforced Mounting: Secured with industrial-grade bolts for vibration resistance
✅ Utility-Ready: Compatible with toolboxes, ladders, or equipment straps

Shade Post Repair

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RV Lot Shade Post Welding Damage Repair

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This shade post repair was completed at Worldwide RV in Mesa, AZ, after a forklift accidentally bent one of the steel support poles holding up the RV lot shade structure. Thankfully, no one was hurt—just the post! And in true full-circle fashion, the same forklift that caused the damage helped hold everything in place during the fix.

To safely support the structure, I welded a temporary T-support to stabilize the overhead shade while I measured, cut, and fit a new piece of square steel tubing into place. For added strength and long-term durability, I welded the replacement post to a custom 18″ x 18″ foundation support plate, which was anchor-bolted into the concrete.

Once welded and secure, I finished the job with bright yellow paint at the base to match the other poles and improve visibility—helping prevent future accidents. Now, the structure is as good as new, if not better with its upgraded base support.

Recycled Ladder Shade Structure

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With summer approaching fast, I needed a shaded spot to park the Mobile METAL Medics trailer and a cooler place to work on projects. Rather than starting from scratch or spending a lot, I decided to repurpose some old aluminum ladders I had on hand.

I dismantled the ladders, made precise cuts, and then welded and bolted everything together to create a durable custom shade structure. To finish it off, I added brand-new corrugated roofing sheets—the only material I had to purchase—for a total cost of under $500.

Built with recycled materials and welded to withstand the Arizona heat, this project proves that practical solutions can also be creative and cost-effective. It’s now a functional and shady workspace that’s ready for anything summer brings!

Custom 4-Wheel Drive Tire Clearance Frame Chop

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This Toyota Land Cruiser got a serious upgrade! The owner installed 35-inch tires, but they were rubbing against the frame and sheet metal when turning or flexing. To fix this, I performed a custom frame chop, cutting the frame back about 2 inches and trimming the surrounding sheet metal for better clearance.

After smoothing everything out, I capped the frame to keep out debris and reinforced the area for durability. Now, the owner gets the aggressive look and performance of big tires—without worrying about tire or frame damage when off-roading or making sharp turns in the city. Another solid upgrade done right!

💬 Need custom welding or fabrication work? Let’s get it done!

Custom "MONSTER" Motocross Ramp

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I recently designed and built a custom “MONSTER” motocross ramp.

The ramp measures 9 feet long and 4 feet tall, giving riders a solid launch for jumps. I constructed it using 1×1 and 1×2 square tubing for a strong yet lightweight frame, then finished the surface with expanded sheet metal for optimal traction.

One of my favorite parts of this build was the Monster logo. Using a CNC plasma cutter, I precision-cut the logo, then welded custom tabs to raise it off the surface—giving it a bold, dimensional look that stands out. This ramp isn’t just functional; it’s a statement piece for any motocross setup.

Custom Decorative Window Trellises

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Vine Lattice Panels Custom Welded By Erik Banks

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Backstory:

For mom’s birthday I made her these new vine panels for the front of our house. The old window trellises were falling apart, and she has put so much time and love into these vines I wanted to create some more durable ones to support them.

I used 3/4-inch square tubing for durability and added custom brick mounts to ensure they are securely attached to the brick exterior. To complete the project, I matched the green paint to our house’s existing paint.

Now these trellises not only provide sturdy support for her climbing vines but also enhance the look of the house!

She loves them ;).

 

Horse Corral Fence Project

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Backstory:

I’m currently working on a project at a beautiful ranch cabin. The property is home to horses, cattle, and even a couple of pigs—it’s such a cool spot! The task is to extend the existing cattle fence to create a dedicated area for the horses to run and roam freely.

This project involves welding and some custom fabrication to ensure the new fence is strong, durable, and built to last. The goal is to create a fence that complements the ranch’s charm while providing a safe and spacious area for the horses to enjoy.

Stay tuned for updates and the final reveal of this awesome project!

 

Custom Aluminum Rack for Travel Trailer

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Custom Aluminum Welding For Travel Trailer By Mobile Metal Medics

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Backstory:

Billy came to me with a unique project for his travel trailer. He needed a custom rack that was lightweight, durable, and visually appealing. After some collaboration, we decided aluminum was the perfect choice to achieve all three goals.

I took measurements, fabricated the individual aluminum pieces, and completed the final welds. Extra care was taken to ensure that the welds themselves were as clean and aesthetically pleasing as the rest of the design. The finished rack is strong, functional, and blends seamlessly with the trailer’s overall look.

If you’re looking for a project like this or something custom, give me a call for details!

Decorative Pool Fence

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Backstory:

Terry recently expanded his pool and asked me to extend their fence to match the new layout. They also wanted to create a play area for their dogs. Using some of the original fence materials they provided, Rocko and I sourced the remaining supplies and carefully fabricated the new sections to match the existing fence perfectly.

As of now, the project is still underway but is expected to be completed within the next few weeks.

"Had Erick build my custom pool fence to match what was existing.He is young and talented. He is a local kid with a new family. Honest hard working and trustworthy.I have known him for many years but did not know how talented he is . It was a big job and all custom. I will post some photos of the amazing work that was done. If you need some work done please reach out to this guyI cant say enough good things about him"

Need Help With a Project?

Do you have a welding project you need help with? Call or schedule an appointment online.
Security Gate for Dollar General in Chandler

Before & After

(Mouse over or press for before/after.)

Dollar General Security Gate Welding Project Before

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Backstory:

Dollar General in Chandler reached out to us after vandals had damaged their security gate. We quickly assessed the damage and determined that it was repairable. To prevent future issues, we also recommended reinforcing the gate with cross beams to make it even stronger than before.

Once the repairs and reinforcements were completed, we finished the job with a fresh coat of paint, which the owner greatly appreciated.

Check out our “Before & After” slider and image gallery for more details.

Trailer Jacks for Solar Trailer

Solar Powered Trailer Project Pictures

Solar Trailer Welding

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Backstory:

I only had a small part in this project, but it was fun being involved. These solar-powered provide motion detection lights and cameras to protect construction sites and events.

They are mobile, so they can be easily rolled to their specific spot at the construction or event site, but then they have trailer jacks which are extended to ensure they are stable and balanced. My part was welding the pieces to the trailer jack mounts to make this part possible.